Resources for Lean Manufacturing, TPM, Six Sigma, 5S, and Kaizen

Lean Manufacturing

• Industry 4.0 and Lean Manufacturing
• Lean - not just a cost-cutting exercise
• How to create a production strategy
• How to free-up time for improvements
• Is a manager´s time value adding?
• Why Lean fails
• What I have learned on the flight and bus
• Lean in the process industry
• Use Lean to sell more
• What is Lean?
• Jidoka autonomation
• Reduce Set-up times(SMED)
• Hybrid Push-Pull Systems
• How to calculate costs and benefits
• Theory of Constraints (TOC)
• Mistake Proofing
• Value Stream Mapping
• 👨‍🏫 SMED Training Package
• 👩‍💻 Ideal Kanban Size
• 👩‍💻 Ideal Production Pace (takt)
• 👩‍💻 Economic Order Quantity
• 👩‍💻 ROI calculation tool
• 📝 Lean Assessment and Action Plan Generator

The 5S system

• Introduction to the 5S system
• What is the goal with 5S?
• How to implement 5S
• 5S Audit
• 5S Certification
• Do employees desire 5S?
• 5S At the office
• Benefits of a 5S programme
• Step 1 Seiri - "Sort"
• Step 2 Seiton - "Set in Order"
• Step 3 Seiso "Shiny Clean"
• Step 4 Seiketsu "Standardized Cleanup"
• Step 5 Shitsuke "Sustain"
• 👨‍🏫5S PowerPoint
• 📝 Self Assessment

TPM and Plant Maintenance

• OEE system - or paper and a pencil?
• Root Cause Analysis
• TPM introduction
• Which OEE-system suits just your needs?
• Two methods to achieve superb maintenance
• Autonomous Maintenance
• CMMS: Computerized Maintenance Management System
• KPI in Maintenance
• Preventive Maintenance
• Root Cause Analysis
• Reliability Centered Maintenance
• Lean Maintenance
• 👩‍💻 MTBF and MTTR
• 👩‍💻 Overall Equipment Effectiveness
• 👩‍💻 Life Cycle Cost
• 👩‍💻 Critical Spare Parts Calculation
• 📝 TPM Self Assessment

Standardized Work and Kaizen

• Standardized work is not only instructions
• Why are instructions not followed?
• Implementing the scientific method
• Kaizen
• Continuous Improvement
• Failure Mode Effect Analysis: FMEA
• Standardized Work Instructions
• 📝 Kaizen Self Assessment

Six Sigma

• Six Sigma Introduction
• Lean Six Sigma Principles
• TQM
• Six Sigma Comparison Chart
• History
• How to Choose the right project
• DMAIC
• Design of Experiment (DOE)
• 👩‍💻 Sigma level / DPMO Calculator
• 👩‍💻 Z-score Calculator

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Read my Books!

Succeeding With Lean Leadership

Succeeding With 5S

Succeeding With Standardized Work

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WCM Consulting AB